浙江万能达炉业有限公司
手 机: 13705828806
电 话:0572-6871999 6087213 6870511
传 真:0572-6087105
E-mail:1390003299@qq.com
地 址:浙江省长兴县林城工业园区鼎兴北路6号(林城高速路口下20米左侧)
1、熔钢炉类型:
本熔钢炉为节电型产品,采用半桥并联逆变中频电源(电压谐振,电炉无论是冷态,热态,加半炉料或加满料时,半桥并联逆变器都能够输出额定功率,功率因数恒定为0.96。)熔钢炉安全可靠,符合国家标准及相关法规。
本熔钢炉具有自动化水平高、技术先进、成熟、控制精准可靠、制造工艺成熟、运行安全平稳、完善的保护系统、布局合理、管理维修方便。具有熔化速度快,能耗低,运行稳定可靠等特点。
2、本熔钢炉组成范围:
变压器→二次铜排→中频电源→电容器柜→炉体→液压倾炉系统→远程控制箱→闭环冷却塔→水冷管路。
50T中频感应加热熔钢炉技术参数
电源 |
工作形式:逆变并联(可控硅)四相供电24脉(一电二炉) |
整流形式:12相24脉 |
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输出功率:25000KW |
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电源效率≥98% |
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启动方式:变频缓冲启动 |
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启动率:100%(含重载) |
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额定频率:300Hz-500Hz |
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交流电压:1500V |
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直流电压:2000V |
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中频电压:3000v |
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直流电流:2500A X 4 |
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交流电流:8000A |
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输入频率:50Hz |
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1500v整流4路并联, 逆变形式:逆变并联 |
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外形尺寸:6800mm×2000mm×2120mm(长×宽×高) |
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重量:5000KG左右 |
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循环水量:闭环水冷塔ZXZ-400T |
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炉体 |
额定容量:45000KG |
最大容量:50000KG |
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额定功率:25000KW |
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频率:300Hz |
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功率因数:≥0.92 |
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工作方式:一电二炉 |
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熔化时间:120分钟左右/炉 |
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工作温度:1700℃ |
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装料高度:1500mm 炉圈高度:3200mm |
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装料直径:1800mm(上口) 炉圈内径:2200mm炉圈铜管为40x70x8mm |
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装料直径:1600mm(下口) 炉圈内径:2200mm |
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倾炉最大角度:95° |
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炉衬厚度:200mm |
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出线方式:侧出线 |
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循环水量:1548吨/h |
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倾炉方式:液压 |
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单位电耗:560度/吨±5% 1600℃ |
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工作电压:3200V |
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外形尺寸:3680×4000×4200 |
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重量:20000KG左右 |
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变压器 |
额定容量:12500KVA 两台 |
一次电压:10KV |
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二次电压:1500v |
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一次相数:3相 |
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二次相数:6相12脉 |
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输出形式:三△ 三Y |
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液压 |
液压缸: |
工作压力:10Mpa |
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直径:Φ320柱塞缸 |
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行程:2107mm |
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3流量:>26L/Min |
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液压站: |
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工作压力:10Mpa |
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液压泵:双泵双电 |
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形式:卧式 |
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容量:1200L |
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控制台 |
方式:电动(动作指示灯) |
冷却水 系统 |
一体分层水冷塔ZXZ-400T(40/160) |
冷却能力 2000000 kcal/h冷却水量 400m3/h 风机功率 11KW × 2台 风机风量 125000m3/h ×2 喷淋泵280m3/h;5.5kw 外形尺寸mm 5500×2600×4910(一体机尺寸) |
1. Type of molten steel furnace :
The molten steel furnace is a power-saving type product, which adopts a half-bridge parallel inverter intermediate frequency power supply (voltage resonance , whether the electric furnace is cold state, hot state, plus half charge or full material, the half bridge parallel inverter can output the rated Power, power factor is constant at 0.9 6 . ) The molten steel furnace is safe and reliable, in line with national standards and related regulations.
The molten steel furnace has the advantages of high automation level, advanced technology, mature, accurate and reliable control, mature manufacturing process, safe and stable operation, perfect protection system, reasonable layout and convenient management and maintenance. It has the characteristics of fast melting speed , low energy consumption and stable and reliable operation.
2. The composition range of this molten steel furnace :
Transformer → secondary copper discharge → intermediate frequency power supply → capacitor cabinet → furnace body → hydraulic tilting furnace system → remote control box → closed loop cooling tower → water cooled pipeline.
50T medium frequency induction heating melting furnace technical parameters
power supply |
Working form: an inverter connected in parallel (SCR)power supply 24 four-phase pulse (a two electric furnace) |
Rectified form: 12 phase 24 pulse |
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Output power: 2 5 00 0 KW |
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Power efficiency ≥98% |
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Start mode: variable frequency buffer start |
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Startup rate: 100% (including heavy load) |
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Rated frequency: 3 0 0Hz -500Hz |
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AC voltage: 1500 V |
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DC voltage: 2000 V |
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IF voltage: 3000v |
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DC current: 2500 A X 4 |
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AC current: 8000 A |
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Input frequency: 50Hz |
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1500v rectifier 4 way parallel, Inverter form: inverter parallel |
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Dimensions: 6800 mm × 20 00 mm × 2120 mm ( length × width × height ) |
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Weight: 5000 KG or so |
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Circulating water volume: closed - loop water cooling tower ZXZ-400T |
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Furnace body |
Rated capacity: 45 0 0 0KG |
Maximum capacity: 50000 KG |
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Rated power: 2 50 00KW |
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Frequency: 300 Hz |
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Power factor: ≥ 0.9 2 |
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Working mode: one electric two furnace |
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Melting time : about 120 minutes / furnace |
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Working temperature: 1 700 °C |
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Loading height: 1500mm hoop height: 3200mm |
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Loading diameter: 1800 mm (upper mouth) ring inner diameter: 2200mm furnace ring copper tube is 40x70x8mm |
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Loading diameter: 1600 mm (lower) Ring diameter: 2200mm |
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Maximum angle of the tilting furnace: 95° |
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Lining thickness: 200 mm |
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Outlet mode: side outlet |
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Circulating water volume: 1548 tons / h |
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Tilting method: hydraulic |
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Unit power consumption: 5 60 degrees / ton ± 5% 1600 ° C |
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Working voltage: 3200V |
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Dimensions: 3680 × 4000 × 4200 |
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Weight: 200 00KG or so |
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transformer |
Rated Capacity: 12500 KVA two |
Primary voltage: 10KV |
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Secondary voltage: 1500v |
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One phase: 3 phase |
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Secondary phase number: 6 phase 12 veins |
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Output form: three △ three Y |
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Hydraulic |
Hydraulic cylinder: |
Working pressure: 10Mpa |
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Diameter: Φ 320 plunger cylinder |
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Itinerary: 2 107mm |
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3 flow rate: >26L/Min |
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Hydraulic station: |
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Working pressure: 10Mpa |
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Hydraulic pump: double pump double |
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Form: Horizontal |
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Capacity: 12 00L |
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Console |
Mode: Electric (action indicator) |
Cooling water system |
One-piece layered water cooling tower ZXZ- 4 00T (40/160) |
Cooling capacity 2 00000 0kcal/h cooling water volume 400m3/h Fan power 11 KW × 2 units Fan air volume 125000m3/h ×2 Spray pump 280 m3/h; 5.5 kw Dimensions mm 55 00×2 6 00×4910 (One machine size) |
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