3T钢壳液压熔化炉

电源	工作形式：单供电6脉或者双供电12脉
	整流形式：3相6脉或者6相12脉
	输出功率：1500KW或者2000KW，功率不同价格不同。
	电源效率≥98%
	启动方式：扫频软启动
	启动率：100%（含重载）
	额定频率：300KHZ-500KHZ
	交流电压：400V、575v、660v 、1000v
	直流电压：500V、776V、900V、1350v
	中频电压：1500V、2400V、2700V
	直流电流：2000A
	输入频率：50Hz
	循环水量：采用一体分层水冷塔ZXZ-160T(10/120)
炉体	额定容量：2000KG
	最大容量：2300KG
	功率因数：≥0.92
	熔化时间： 60分钟左右/炉
	工作温度：1550℃-1700℃
	装料直径：760mm（上口）炉圈内径：960mm炉圈铜管为30x50x6mm
	钢壳：倾炉最大角度：95°铝壳：倾炉最大角度：180°
	出线方式：侧出线或者后出线
	循环水量：采用一体分层水冷塔ZXZ-160T(10/120)
	倾炉方式：铝壳631减速机、钢壳液压
	单位电耗：≤550度/T±5% 1550℃
变压器	额定容量：2000KVA
	一次电压：10KV
	二次电压：400V、575v、660v 、1000v
	一次相数：3相
	二次相数：/3相6脉、6相12脉
	输出形式：三△ 三Y
冷却水系统	一体分层水冷塔ZXZ-160T(10/120)
冷却水系统	冷却能力：800000 kcal/h 冷却水量：160m3/h 风机功率：1.5KW ×6台风机风量 22000m3/h ×6 喷淋泵 88m3/h；4.4kw 外形尺寸mm 4600×2100×4200（一体机尺寸）

四、熔化炉配置表

序号	名称	数量	备注
1	中频电源柜	1台
2	炉体	1套	钢壳、磁轭、
3	液压系统或者减速机	1台	液压泵站
4	外用操作台	1台	倾炉用外控制调功率
5	水冷电缆	1套	2根
6	坩埚模	1个	≥3mm钢板
7	整流变压器	1台	选配
8	PLC自动控制显示系统	1台	选配
9	闭环冷却塔	1台	选配
10	整流可控硅	2快	备用
11	逆变可控硅	2快	备用

First, the melting furnace type:

The melting furnace is a power-saving product, advanced technology, precise and reliable control, mature manufacturing process, safe and stable operation, perfect protection system, reasonable layout, convenient management and maintenance. It has the characteristics of fast melting speed , low energy consumption and stable and reliable operation.

Second, the melting furnace composition range:

Medium frequency power supply → capacitor cabinet → furnace body (steel shell or aluminum shell furnace body) → tilting furnace system → remote control box → closed loop cooling tower

The melting furnace has protection systems such as over-voltage, over-current, water temperature, water pressure, short circuit, grounding, etc. The operation panel has various parameters of the working parameter display screen and the display working state, and there are indications such as fault and temperature.

Third, 3T melting furnace technical parameters

power supply	Working form: single power supply 6 pulses or dual power supply 12 pulses
	Rectified form: 3- phase 6- pulse or 6- phase 12- pulse
	Output power: 1500 KW or 2000 KW , different power prices.
	Power efficiency ≥98%
	Start mode: sweep soft start
	Startup rate: 100% (including heavy load)
	Rated frequency: 300KHZ-500KHZ
	AC voltage: 400 V , 575v, 660v, 1000v
	DC voltage: 500V, 776V, 900V, 1350v
	IF voltage: 1500V, 2400V, 2700V
	DC current: 2000 A
	Input frequency: 50Hz
	Circulating water volume: integrated layered water cooling tower ZXZ-160T (10/120)
Furnace body	Rated capacity: 2 000KG
	Maximum capacity: 2 300KG
	Power factor: ≥ 0.9 2
	Melting time : about 60 minutes / furnace
	Working temperature: 155 0°C -170 0°C
	Loading diameter: 760 mm (upper mouth) inner diameter of the ring: 960mm copper ring is 30x50x6mm
	Steel: turndown maximum angle: 95 ° Aluminum Shell: turn down maximum angle: 180 °
	Outlet mode: side outlet or rear outlet
	Circulating water volume: integrated layered water cooling tower ZXZ-160T (10/120)
	Tilting method: aluminum shell 631 reducer, steel shell-hydraulic
	Unit power consumption: ≤ 550 degrees / T ± 5% 1550 ° C
transformer	Rated capacity: 2000 KVA
	Primary voltage: 10KV
	Secondary voltage: 400 V , 575v, 660v, 1000v
	One phase: 3 phase
	Secondary phase number: /3 phase 6 pulse , 6 phase 12 pulse
	Output form: three △ three Y
Cooling water system	One-piece layered water cooling tower ZXZ-160T (10/120)
Cooling water system	Cooling capacity :8 00000 kcal/h Cooling water volume :160 m3/h Fan power : 1.5KW × 6 units Fan air volume22000m3/h ×6 Spray pump 88 m3/h; 4.4kw Dimensions mm 4600×2100×4200 (one size machine)

Fourth , the melting furnace configuration table

Serial number	Name	Quantity	Remarks
1	IF power cabinet	1 set
2	Furnace body	1 set	Steel shell, yoke,
3	Hydraulic system or reducer	1 set	Hydraulic power station
4	External console	1 set	External control power adjustment for tilting furnace
5	Water cooled cable	1 set	2 roots
6	Model	1	≥ 3 mm steel plate
7	Rectifier transformer	1 set	Optional
8	PLC automatic control display system	1 set	Optional
9	Closed loop cooling tower	1 set	Optional
10	Rectifier thyristor	2 set	spare
11	Inverter thyristor	2 set	spare